Analogue die cutting (rotary die cutting) was the only die cutting method in label industry but the market trendy is rapidly changing from mass production to various type of labels in small quantity.
In order to response to the market demand, analogue die cutting has many disadvantages such as cost for making dies, time to make dies, set up time for production etc.
However, laser die cutters can come up with solutions for mentioned above.
No dies are needed and set up time for machine is within 10 mins. Skilled or experienced operators are needed for analogue die cutter whereas label designers can operate laser die cutter. Furthermore, various cutting functions can be executed in one path of job. half cut, through cut, marking, and perforation. You can enjoy variety of cutting functions by changing laser parameters
Anytron’s any-CUT II and any-CUT III are the compact design die cutter that can be installed in office environment. Just need design file and mouse, anyone can operate any-CUT machine.
Most of users are worried about brown edges or white edges but anytron specially design optic system to minimize the damage on the labels. Also Auto job change over function gives users to save on wasting media as well as time for production.
To find out more, please contact our sales team for testing your own media.
DIGITAL | ANALOG | ||
---|---|---|---|
LASER | KNIFE | ||
No need | Mold Design | Every time for new design | |
No need | Every 1 month | Consumables | Almost everyday |
Immediately | 1 day | Lead-time | 2~3 days |
Much Acceptable | Short-run job | Less acceptable | |
Easy | Acceptable | Complicated Design | Difficult |
Small footprint | Working space | Factory | |
Anyone | Operator Level | Highly professional | |
10 min | Setup time | More than 1hour |
Let’s compare the digital die-cutting method with the existing analog method.
First, there is a difference in preparing cutting line.
Since the steel die is made through bending as in a typical manufacturing way of analog method, which normally takes 3~5 hours, it is difficult to manufacture at the first place. However, the digital method uses a design program, and takes only 1 minute to prepare.
The analog method takes an hour to set-up, but with the digital method, the file can be simply saved and loaded again. If the cutting line has to be modified, it can be done immediately with the digital method. On the other hand, re-manufacture required for each error or requests for design changes are difficult to accommodate in the analog method.
Now the cutting has been completed. While the digital method simply saves the file for the completed cutting line, the analog method requires some separate storage area.
In general, the digital die-cutter, any-CUT III, can result in tenfold savings in terms of time and cost over the analog method. “Now, the digital laser die-cutter any-CUT III
can provide convenience and speed to all your label post-processing.
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